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Design
Principles and Applications of Synchronous Rectification Devices

Traditional Rectification: Diodes (such as Schottky diodes) are used for rectification. Diodes feature unidirectional conductivity, but they have a fixed forward voltage drop (usually ranging from 0.3V to 0.7V). When large current flows through, the conduction loss (P_loss = Vf * I) is considerable, leading to reduced efficiency and severe heat generation.

Synchronous Rectification: Power MOSFETs with extremely low on-resistance (Rds(on)) are used to replace diodes. Through a dedicated control circuit, the MOSFET is precisely turned on when conduction is required and turned off when cut-off is needed, achieving the function of unidirectional conductivity. Since the on-voltage drop of MOSFET (Vds = I * Rds(on)) can be made extremely small (at millivolt level), it can significantly reduce conduction loss and improve efficiency.

Synchronous rectification technology can be applied in various switching power supply topologies:

Flyback Synchronous Rectification: This is the most common and widely used application, especially in low-power adapters and chargers. It replaces the secondary-side rectifier diode of the transformer with an SR MOSFET, resulting in a remarkable improvement in efficiency. Most applications adopt the integrated package of Controller + MOSFET, while the combination of controller + External MOSFET is used to expand output power.

Mainstream package types: ◇ SOP8 Package ◇ SM7 Package ◇ TO252 Package ◇ TO220F Package ◇ Synchronous Rectification Controller ◇ SM10 Package ◇ PDFN5*6 Package


Forward Synchronous Rectification: Including active-clamp forward converters, the secondary side uses SR MOSFETs to replace freewheeling diodes and rectifier diodes.

For low-voltage and high-current scenarios, the combination of Controller + External MOSFET is preferred.


LLC Resonant Half-Bridge/Full-Bridge Synchronous Rectification: On the secondary side of LLC resonant converters, full-wave rectification or full-bridge rectification is usually adopted. The application of synchronous rectification here (using two or four MOSFETs) can greatly reduce rectification loss during high-current output, which is a key technology for high-end power supplies to achieve high efficiency (such as Titanium-level efficiency).


Synchronous Rectification in Buck Converters: In synchronous buck circuits, the lower switch tube (replacing the freewheeling diode) is a typical application of synchronous rectification. This has become the standard configuration for power supply of modern CPUs and GPUs.

Document Name Content Description Attributes Publication Date
How to evaluate the secondary peak current of an SR chip? How to properly evaluate the sealed synchronous rectification ID in the flyback transformer Use the example description to confirm the ID size 2024/12/30
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